NEJDET BAYKAL
nejdet.baykal@gmail.com
+90 533 233 8286
OFFER
1. Subject
Horizontal continuous casting line for copper billets
A complete casting line for Cu-DHP billets dia. up to 300 mm, with quality suitable for manufacture of sanitary copper tubes to EN 1057
2. Main components of the line
· melting equipment with melting furnace and charging device
· casting equipment with holding furnace and withdrawing machine
· infrastructure with electrical supplying apparatus and water circuit
3 General data
3.1. Melting equipment
Type: 2-2-IR-Cu-6.0/1600 kW
Manufacturer: INDUGA Germany
Year of manufacture: 1995
The equipment consists of the following main components:
· melting furnace
- mechanical system
- electrical system
· supplementary equipment
- water re-cooling system
- automatic heat-maintaining system
- metal leakage and short-circuit control system
- condensers battery / power system
- temperature measurement and adjustment system
- temperature measuring device
- charging system
3.2. Casting equipment
Type: HC 250 EIMCPNEL
Manufacturer: DEMAG TECHNICA Germany
Year of manufacture: 1995
The equipment consists of the following main components:
• holding furnace with inductor
• furnace cover with a burner
• cooler
• strand temperature measuring system
• cooling water distribution
• secondary cooling with water box and roller supports
• roller supports
• withdrawing machine with control system MCP "COMPUTOCAST"
• disk saw
• roller conveyor
• outlet table
• hydraulic systems
• electrical control
4. Operating data
4.1. Melting equipment (manufacturer's data)
• total capacity ca. 10,0 t
• usable melt weight 6.0 t
• melt temperature 1200 °C
• melting rate at 1200 °C ca. 5,3 t/h
• power consumption for melting at 1200 °C ca. 280 - 300 kW
• power consumption for heat maintaining ca. 120 kW
• power consumption of auxiliary drives ca. 10 kW
• cooling water consumption (T = 25 °C, 5 - 6 bar) ca. 10,0 m3/h
4.2. Casting equipment
• usable capacity 8 t Cu
• melt weight 6 t Cu
• number of strands 1
• strand diameter max. 300 mm
• cutting length 300 - 800 mm
• casting speed (for Ø250) ca. 110 – 145 mm/min
• casting capacity (for Ø250) 3000 - 4000 kg/h
5. Technical data
5.1. Melting equipment
• furnace connected power 1850 kVA
• furnace rated power 1600 kW (2 x 800 kW)
• rated voltage 900 V
• power factor 0.95
• mains supply voltage 3-phase 10 kV, 50 Hz
• auxiliary drives supply voltage 3-phase 380 V, 50 Hz
• control voltage 220 V AC, 50 Hz
5.2. Casting equipment
• furnace connected power 380 kVA
• furnace rated power 250 kW
• mains supply voltage 3-phase 400 V=/50 Hz
• measuring device voltage 1-phase 230 V=/50 Hz
• control voltage 24 V
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