nejdetbaykal

500 KvA kanallı indüksiyon ocağı 3 ad bakır pirinç için

2012-02-13T19:50:00.000+02:00

OFFER
1 Subject
Induction channel melting furnaces for copper and copper alloys •
Type PIK 4000 • Quantity 3 pcs.
• The offered furnaces were fundamentally modernised in 2006 on the ground of the
furnaces "Jatam 3200", manufactured in 1972 by Polish company ZAM K_ty.
• Modernisation was performed by Polish companies: electrical equipment by Temer;
furnace bodies and steel structures by Piec-Bud.
2 Scope
2.1 Main components of each furnace:
• furnace body with refractory lining and suspended inductor • supporting structure
with mounting/tilting frame and two hydraulic cylinders • self-driven charge feeding device •
hood and waste gas extraction system • main supply electrical equipment and
supply of auxiliary and control devices • electrical cabinet and control/measurement desk
2.2 Erection and commissioning at Customer's site
At present, the furnaces are installed (not working) at Copper Alloy Casting Plant Poland.
The offer includes disassembly, as well as erection and commissioning at the
4 Technical data
• melted materials: copper and copper alloys
• usable capacity: 4000 kg
• rated melting speed
– copper (1200 °C): 1800 kg/h
- brass (1050 °C): 2400 kg/h
• energy consumption for melting
– copper (1200 °C): 260 kWh/t
– brass (1050 °C): 195 kWh/t
• furnace supply voltage: 3 x 500 V
• auxiliary circuits supply voltage: 3 x 380 V
• rated frequency: 50 Hz
• connected power: 600 kVA
• furnace effective power: 500 kVA

İKİNCİ EL TEL ÇEKME MAKİNELERİ VE TAV FIRINI

2012-02-13T14:22:00.001+02:00

1.     Wire drawing line for production wires from copper, alloys of copper drawing wet in range:
input diameter – maximum 3,8 mm, final diameter minimum 0,4 mm; processing speed v max: 30 m / sec
The machine consists of the following:
-       Wet drawer UG-15
-       Device for continuous glowing EG-01
-       Spooling machine for coiling the finished product GS-0750
-       Separator for filtering the working liquid
-       Transformator
-       Compressor
-       Control panel 7 segments – AEG system
-       Control desk
Total dimensions of the line ready for operation:
-       Length:
-       Width:
-       Height:
Manufacturer: HENRICH GmbH – Germany
Year of construction: 1990
The estimated market value of the machine: 105 000 EURO – price negotiable

2.     HENRICH line for wire drawing from copper and cooper alloys – thin draw
HENRICH WG-21 line is for wet drawing wire: input diameter (max)– 1,2 mm; the final diameter (min) – 0,1 mm; processing speed v max: 25 m / sec
The machine consists of the following:
-       Wet drawing WG-21
-       Device for continuous glowing EJ-01
-       Spooling machine for coiling the finished product GS-0250
-       Separator for filtering the working liquid
-       Transformator
-       Set of electric motors
-       Compressor
-       Uncoiling tower ALV S5
-       Compensation tower
-       Control panel 7 segments – AEG system
-       Control desk
Total dimensions of the machine ready for operation
-       Length
-       Width
-       Height
Manufacturer: HENRICH GmbH – Germany
Year of construction: 1990
The estimated market value of the machine: 55 500 EURO – price negotiable

3.     Single drawing machine SKET 5900/600/1 with slip-ring motor 30kW/380 V with control panel Basic technical data of SKET UDZSA 5900 drawing machine:
-       Number of sequences – draws: 1
-       Draw power on the first sequence : 5900 kG
-       Diameter of coiling drum: 600 mm
-       Input wire diameter:
Steel – strength 120 MPa: 12 mm
Steel – strength 40 MPa: 18 mm
Copper: 20 mm
Aluminum: 22 mm
-       Maximum drawing speed: 4 m / sec
-       Engine power: 30 kW/380 V
-       Mechanical gear: 4 shift
-       Weight of single block: 4200 kg
-       Dimensions of single block:
Length: 2050 mm
Width: 2600 mm
Height with returnable roller: 2300 mm
Water cooling of wire drawers and drums

Advantages of SKET 5900 machine:
-       Processing metal with thick intersection
-       Processing almost all metals and their alloys in drawing emulsion
-       Good cooling of drums and wire
-       High safety of machine operation
Manufacturer: VEB GRUENA WERKE – Germany (Magdeburg)
The estimated market value of the machine – 25 000 EURO – price negotiable
Photos attached

4.     Drawing machine CGS B4/3004-step drawing machine with upper offtake of the wire and its storage on following drums

Machine consists of four independent segments with drums powered by two-speed motors of alternating current through belt transmission and worm gear.
Designed for drawing steel wire with carbon content from 0,06 – 0,60 % as well as for drawing copper after using relevant wire drawing die.

Technical data:
-       Number of draws (drums): 4 pieces
-       Working drums diameter in mm: 300
-       Returning drum diameter in mm: 300
-       Maximum drawing speed in m/s: 0,9
-       Input wire diameter in mm: 2,0 – 4,0
-       Output wire diameter in mm: 0,8 – 2,7
-       Type of drawing material – steel, copper
-       Cold work unit in %: 18 – 25
-       Engine speed in 1/min: 970/1455
-       Engine power kW: 6,5 / 10,0
-       Length: 5600 mm
-       Width: 1500 mm
-       Height: 2200 mm
-       Technical condition of the machine: very good

The estimated market value of the machine: 20500 EUR – price negotiable

5.     EBNER production line for annealing the wire in protective inert atmosphere from various materials: steel, copper, alloys – hood typeDescription:
-       Power supply: 380 V/ 50 HZ with power 240 KW
-       Maximum operating temperature: 700 C
-       Maximum weight of load for single operation: 2 tons
-       Protective atmosphere from nitrogen
The machine consists of the following:
-       Annealing hood: 1 piece
-       Cooling cap: 2 pieces
-       Protective cap: 2 pieces
-       Base: 2 pieces
-       Vacuum pump: 1 set
-       Gantry crane: 1 set
-       Control panel: 1 set (6 segments)
The total weight of the above elements in the line approx. 26 tons
Total dimensions of the line ready for operation:
-       Length: 29 m
-       Width: 8,2 m
-       Height: 5 m in rest / 8m in the highest point of work
Manufacturer: EBNER GmbH – Austria, type 2B
Year of construction: 1977
Serial number: 2306/Pz
The estimated market value of the machine: 95 000 EURO – price negotiable
Photos attached

Please do not hesitate to contact us if You require any futher information.

2011-09-08T12:07:00.000+03:00

BAKIR TEL ARA ÇEKME MAKİNESİ(TAVLAMALI)

HXE-17DSTINTERMEDIATE WIRE DRAWING MACHINE WITH ANNEALING

PartA: Name, Qty., and Priceof Commodity

Name: HXE-17DSTIntermediate Wire Drawing Machine With Annealing

Qty.:1 set

Part B: Delivery Terms

The goods shall be delivered within60 days after the receipt of down payment.

l Destination port: Buyer Designated Port.

l Packing: Export and Sea-worthy at the Seller’s sole expense.

l The cargo, insurance and delivery of thecommodity by ocean freight to the destination port are at the Buyer’s soleexpense.

l The Buyer is responsible for the import customsclearance and internal expense.

Part C: Commissioning and Warranty

Commissioning and Training: 7 daysof oneengineers in the workshopof the Buyer

l The cost of the engineers of the seller for thecommissioning should be on the buyer, including the round-trip flight tickets,insurance, food and lodging, and the salary USD50 per person perday.

l Acceptance: During commissioning, the whole set works normally and should beaccepted by the Buyer by signing the acceptance report.

l Warranty: Warranty for parts and labor formanufacturing defects, or damage incurred by technicians during commissioning,for a one year period from the date of commissioning. Except damage caused byaccident or abnormal operation and consumable spare parts.

Part D: Payment Terms

a. The buyerwill receive a proforma invoice in the total amount of promptly on finalizingof the contract. And 30% of the total amount of the contract shall be paid tothe seller as down payment by TT within 7 days;

b. On approvalof the proforma invoice by the buyer's bank, the buyer's bank will open anirrevocable L/C in favor of the seller in the 70% total amount of contract, andthe validity of L/C shall be at least 9months.

c. The 70% amount of the contract shall be paid to the Seller by drawson the L/C as follows:

1) 60% of thetotal amount shall be paid to the seller on sight of shipping documents;

2) 10% of thetotal amount shall be paid to the seller on sight of buyer acknowledgment thatthe commissioning is completed but in any event not later than 90 days afterthe date of draw 1) above. The buyer shall provide the acceptance report to the seller promptly upon completion ofcommissioning.

Specification for HXE-17DST

INTERMEDIATE WIRE DRAWINGMACHINE WITH ANNEALING

I．Compositions of equipments:

NAME	QUANTITY
1. Pay-off stands	1 nos
2. Main drawing machine(HXE-17DS)	1 nos
3. TH-2000 Annealing machine	1 nos
4. Tension controller	1nos
5. Take up machine without shaft(HXE-630)	1 nos
6. Electric cabinet	2 nos
7. Operation panel	1 nos
8. Wire pointer machine	1 nos
9. Steam generator	1 nos
10. User manual,including inverter instruction, Installation layout,etc	1nos
11. Accessories	1nos

II．Main Technical parameters:

1. Usage: Bare copper wire drawing

2. Inlet dia.:2.6mm-3.5mm ,

3. Outlet dia.: 0.4mm-2.0mm

4. Speed: outlet dia. ф0.7mm ф0.4mm, 1800-1400mpm

Ф1.0mm ф0.7mm, 1200-700mpm

Ф1.6mm ф1.0mm, 700-500mpm

5. Die Nos.17pcs/max (customer self provide) Ф30mm-15mmTor Ф25mm-10mmT, thefinished die Ф25mm-10mmT

6. Decrease section ratio of m/c:18.18%+13.58%

7. Main motor: AC 3 phase, 55KW（powersource: 380/400/415V）

8. Take up motor: AC 3phase 11kw, controlled by inverterindependently.

9. Take up capacity: 250kgfor dia.500mm ironspool, max weight:500kg

10. Spool size:dia.500mm-630mm/max

500mm Spool specs:

Outerdiameter:500mm

Outerwidth:324mm

Innerdiameter:271mm

Innerwidth:300mm

Hole:22mm

Shaftbore:127mm

11. Capstans:tungsten carbide coated, 4-tier unity

12. Capstan lubrication:full immersion

13. Traversing: 90w reversible motor control,transmission by timingbelts

14. Brake: pneumatic brake

15. Air pressure:4-6kg/cm²

16. Machine dimension (L*W*H):

Main machine: 2560*1300*1500mm

Takeup:1850*1650*1000mm

III. 250T-2000 Annealing part technicalparameters

Avertical annealing machine by D.C 3 section, steam protecting Includingelectric conduction system, anti-oxidant protection system, coolant system, andelectric system, etc.

Annealing size: ф0.4-1.6mm

Annealing speed:1500mpm/max

Annealing voltage: 55v/max

Annealing current: 2000A/max

Anenaling volume:135KVA

Steam generatorpower: 9kW

Steam capacity:12kg/h

Machine dimension (L*W*H):1850*1300*2400mm

(1) Power source:

Three phase voltage: ～AC3×400 (±10%)

Single phase voltage: ～AC220 (±10%)

Frequency: 50 Hz (±2%)

(2) Compressed air:

Working pressure:0.6～0.7MPa

Inflate value: ±0.02 MPa

Dew point: -25 ℃

Flow rate: 200L/min

(3) Water requirment:

Working pressure: 0.2-0.4 MPa

Temperature: ≤25 ℃

Hardness of water forsteam genertor: max 5 dH

Hardness of water forannealer coolant lubricant: max 12 dH

PH:7～8

Quantity of flow: 420L/min

Note: thewater for coolant shall be demineralized water without suspended matter, impurematter, unsolvable matter and corrosiveness matter.

IV. HXE250-17 Maindrawing machine

Features:

1. The machinecontruction is iron cast.

2. Fully immerginghorizontal slip type four capstan with multi-step replaceable tungsten carbiderings

3. A helical gear transmissionare enforced lubricant of high effieciency with low noise

4. Capstan size: ф250mm,

5. Ffinished capstan size: ф250mm

6. Drawing lubrication request:

Workiing pressure: 0.2～0.4 MPa

Temperature: ≤30℃

Quantity of flow: 12～18m³/h

7. Main motor: AC 55kW, triangle belts drive.

8.Spray lubrication for gears and bearings; There is a visible spot on themechanical lubrication oil box for oil inspecting.

V. Operation panel

Containing length meter, speed, voltage, ammeter, button switch, indicatorlight, control switch, alarm light, etc. Operation panel and electri cabinetbuldup complete electric system.

VI. Electric system

1. Driving system fordrawing part, containing main inverter (55kw), motor, take up motor withinverter.

2. Control system forintermediate m/c contains inverters, logical control,operation panel and soon.Due to adopt dual inverters control, potentiometerpresets signal of speed for inverter who controls the machine speed.

3. Annealingcabinet contains annealing process center, rectification part (AC to DC),andannealing transformer.

VII.TensionController

Tension controller iscomposed of guide rollers, rocker, signal feedback device and sensor. Thetensile balance is adjusted by air pressure. (NOTE: Customer self shall provideair compressed m/c)

1.Type: Pneumatic balance by swing arm

2. Adjusting for precision: 1-10KG,tension is adjusted automatically by pressure valve

3. Air pressure: 4-6kG/ cm²

4. Guide pulley:alu.pulley with ceramic coated

5. Position detector: Precise electricresistance 1kΩ

6. Wire broken detector: Micro switch

VIII. 630 take upmachine without shaft

1. Spool size: 500mm-630.

2. Take up motor: AC11KW, controlled by inverter independently

3. Take up weight: 250kg for 500mm iron spool

4. Brake: pneumaticbrake

5. Transmission: trianglebelts

6. Traversing: inlinetype, traverse width: 480mm/max

7. Spool load andunload: manual

8. Protection cover: sealed cover with 1 inspection window forspooling area

VIIII. Maincomponents list

No.	Item	Specs	Qty.	Origin	Brand	Note
1	Main Inverter	MD320 AC	1	Shenzhen	INOVANCE	55kW
2	Take up inverter	MD320 AC	1	Shenzhen	INOVANCE	11kW
4	Main motor	3 phase AC	1	Anhui	WN	55kW
5	Take up motor	3 phase AC	1	Anhui	WN	11kW
6	Proximity switch	E0	2	Germany
7	Annealing electric cabinet	55V 2000A	1	Shanghai	Developed by themselves
8	Precision resistance	WDD35-4	1	Shanghai
9	bearing		1	Japan	NSK
10	Capstan	Tungten carbide	1	Guangdong	Chuangkang
11	Low voltage equipment			France	Schneider
12	Instrument;			Shenzhen	INOVANCE

X. Spares and accessories

1. buffering cushion

2. fuse

3. inductor

4. guide pully

5. Nickel belts

6. ground layout drawing

7. general circuit diagram

8. frequency inverter instruction

1250 ton Alüminyum ekstrüzyon presi (3 adet)

2011-08-08T14:34:00.006+03:00

ZAMET HORIZONTAL EXTRUSION PRESS WITH PIERCING

Rated Tonnage: 1250t

Year of Manufacture: 1973

Billet Diameter: 130, 150 & 180mm

Billet Length: 500mm

Working Pressure: 31,5 MPa

Auxiliary Pressure: 10 MPa

Extrusion Speed: 0,13 – 21,50 mm/sec

Piercing Speed: 5 – 150 mm/sec

Cycle Time: 70 seconds based on 180mm diameter x 500mm long

Piercing Diameter: 22 – 75mm

Shear Cutting Force: 40t

Extruded sections and tubes upto 80mm diameter

With: Induction Heater

TWO (2) ZAMET HORIZONTAL EXTRUSION PRESSES

Rated Tonnage: 1250t

Year of Manufacture: 1968

Billet Diameter: 110, 130, 150 & 180mm

Billet Length: 600mm

Working Pressure: 31,5 MPa

Auxiliary Pressure: 10 MPa

Extrusion Speed: 0,13 – 21,69 mm/sec

Piercing Speed: 5 – 150 mm/sec

Cycle Time: 70 seconds based on 180mm diameter x 500mm long

Shear Cutting Force: 40t

Extruded sections

With: Induction Heater

Satılık çok az kullanılmış pirinç artmatür döküm ve işleme makineleri

2011-03-07T22:57:00.007+02:00

İndüksiyon ergitme ocağı,2 adet döküm makinesi,maça presi(italyan IMR),CNC işleme merkezi , çapak kesme polisaj gibi yan ekipmanları ile beraber ve bol miktarda bakır berilyum kalıp.

Yanlızca 6 ay kullanılmış.

ekipmanlar istanbulda olup fiyatı 450 000TL'dir.

alüminyum filmaşin tesisi

2010-11-17T09:58:00.005+02:00

AL & AL ALLOY CONTINOUS CASTING & ROLLING PLANT

CCR

ØMain Technical data

ØMain configuration and its usage

ü5 roller type continues casting machine

-Roller cutting machine

-Straightening device

-Induction heater

-Continuous rolling machine

-Lubricating oil system

-Rolling emulsion circulation system

-Double position coiling device

-Electric control system

1. Dia. Of the rod:φ15, φ12, φ9.5mm

2. Capacity:2.7～5.8 t/h

3.Casting section area:2400 mm2

4.Casting motor power :4kw, (AC inverter)

5. Rolling motor power: Z4－355－32，355kW，600r.p.m

6. Rolling speed: 4-8.2m/s

7. Ingot outlet speed:8-12m/min

8. No. Of roller rack:Total 14.( 1 horizontal roller rack, 1 vertical

roller rack, 6 Y-model upload motive frame.

9. Take up: Centrifuge shake type coiling

10.Pass sequence: Oval-square passes + Arc Triangle Circular

11.Nominal dia.of roller:255mm

12.Coiling take up dia.:1500-2300mm

13.Take up weight: 2ton

14.Crystal reel: 1800mm

1.5 roller type casting machine

2.Roller cutting machine

3.Active straightening device

4.Induction heater

5.Feeding body

6.Continuous milling system

7.Double position coiling device,

8.Continuous casting & rolling production line of electric control system,

9.Mill lubricating oil system, rolling mill emulsion composed circulatory system.

10.Electric control system

ØUsage：

-Adopts continuous casting and rolling process to produce electric Al rod/ Al. Alloy( Al. Mg, Al-Mg-Si Alloy)

-Dia. Of φ15, φ12, φ9.5mmØ5 Roller type continuos casting machine

udriving motor,

ucrystal reel device,

usteel tape tension, steel tape blow & rub water system,

Ø5 Roller type continuos casting machine

-driving motor,

-crystal reel device,

-steel tape tension, steel tape blow & rub water system,

-ingot rejecting device,

-sprue pot,

-control panel and etc.

-ingot rejecting device,

lPrepare by user

-Cooling water circling system

-Other accessories such as pipeline, valve, connection flange, pressure meter, fiberglass cooling tower , etc. are fit out based on the locale by the user. The cubage of the cooling water pool should not be small than 300 m3.

-Casting motor drive the crystal rotation reel through the 3 level reduction gear box. Crystal reel inner coil with turntable to cone with positioning, screw clamping, to make the crystal reel,steel tape, guide roller and tension roller turn over.

-Crystal reel inner-cooling. outer cooling, inner side of cool pipe is installed on the box, water inflow through the 2nd terminal on each pipe.

-Individual adjustable valve, pressure display.

-Nozzle is made from stainless steel, standard module

-Guided roller is installed at the left & right of the crystal reel. Separate to up & down three reel.

-Wheel clamping device is mounted on clear box on the crystallization.

-Roller is equipped with torque arm, compressed or relax by the cylinder. Tension roller is installed at right side of the drag-board on the crystal reel.

ØRoller cutting machine-It compose of DC driving motor (Z4－132－3 15kW 1000r/min), spindle wheel swinging reducer slow down. -Roller machine is equipped with 2 pairs or roller blades, respectively as rolling shear. -Cutting length :700mm.-Used to cut the starting part of ingot which is not meet the requirement of ingot billet. Also could be used to cut the ingot produce from casting machine when the milling machine was breakdown.

ØStraightening device -Include driving gear, straightening structure, straightening part include active alignment function and ingot import feature. Total 5 guide roller for the alignment wheel. 2pcs at upper and 3 pcs at down, alternate installation.

ØInduction heater-Composed of

•induction heater,

•intermediate frequency power supply cabinet,

•thermometric and temperature control system. -Using the induction heating method to heat the trapezoidal ingot from 440-480℃to490～520℃, then üIntermediate frequency power supply

max output supply: 300kW

-Input voltage:380V 50HZ

-Max. temperature rise of heating workpiece:80℃

-Sensor length:2200mm

-Cooling water flow:15t/h

-Cooling water pressure:0.25MPa

-Cooling water inlet temperature:≤35℃

-Productivity:8.5-12m/min

-Max. Output:4t/h

transfer to milling machine

ØContinuous rolling machine

-Using active feeding method.

-Power output from the main gear box. After clamping feed from cylinder, cylinder release, free entering into rolling

-Using 2 set 2 roller rack, horizontal & vertical for each type, 12set of Y model stander, upper & lower sub transmission, alternate layout

-Dental boxes containing a total of 14 stalls out of shaft, installation of safety gear box coupling respectively, and pass to each stander.

-Outlet guide digital device using hough structure. If there was a stacker, conduit will bounce out, to avoid the gateway to be blocked stander.

-Automatic stop device is installing at stander between stander. -Small gateway at the side roller for each stander could use the gasket to adjust. The different thick size of gasket using hough method. It can change the gasket without screw out the 4 fixed bolts. Adjustment range is 0.1-1.0mm.

-Accident and cause overload, the safety coupling of the shear pin was cut off to protect the transmission gear & shaft.

-The machine is include

•driving motor

•14passes milling system

•hole gauge

•foundation bolt

üCenter height : 1052.5 mm

üMotor power: 355 kw, 600rpm

üOutlet diameter: 9.5mm, 12mm, 15mm

ØLubricating oil system

-Max. flux:12m3/h

-Motor power of the oil pump:5.5kw

-Pressure :0.1~0.5Mpa

-Composing:

•Oil box & pump2 sets(1 for spare use)

•Filter

•Oil box ›4 m3

•Heat exchanger

ØRolling emulsion circulation system-include 2 pumps ( 1 is for spare use), 1 set double tube filters, heat exchanger, normal temperature for a 35℃－50℃. -The user should prepare the pipeline from the rolling machine to the oil box, valve and so on Capacity of the emulsion tank is not less than 150m3

üWater pump power:15kw

üPressure:0.3-0.5MPa

üFlow qty:150m3/h

ØDouble position coiling deviceIt composed of continuous annealing, outlet pipe, leader, platform, active traction device, turnstile device, dolly &driving device, coiling frame

-Coiling weight: 2ton

-Traction motor: 7.5kw

-Casting motor: 4kw

-Motor of dolly for basket: 2.2kw

-Coiling diameter: 1500-2300mm

-Coiling height: 1300mm

ØElectric control system-Control panel, console, temperature sensor, Siemens series full digital DC speed regulation device. -Centralize control of various operation parameter

•Aluminum ingot finish rolling temperature display & control

•Speed of casting & rolling and traction, current, voltage display, synchronous control and fault indicator.

alüminyum biyet ve platina döküm sistemleri sarf malzemeleri

2010-11-14T12:40:00.005+02:00

copper rod rolling machine

2010-11-12T10:02:00.001+02:00

Bakır filmaşin dik döküm tesisi video ve resimler

2010-11-07T00:43:00.014+02:00

Satılık bakır takoz yatay kontinü döküm hattı

2010-11-06T16:05:00.002+02:00

NEJDET BAYKAL

nejdet.baykal@gmail.com

+90 533 233 8286

OFFER

1. Subject

Horizontal continuous casting line for copper billets

A complete casting line for Cu-DHP billets dia. up to 300 mm, with quality suitable for manufacture of sanitary copper tubes to EN 1057

2. Main components of the line

· melting equipment with melting furnace and charging device

· casting equipment with holding furnace and withdrawing machine

· infrastructure with electrical supplying apparatus and water circuit

3 General data

3.1. Melting equipment

Type: 2-2-IR-Cu-6.0/1600 kW

Manufacturer: INDUGA Germany

Year of manufacture: 1995

The equipment consists of the following main components:

· melting furnace

- mechanical system

- electrical system

· supplementary equipment

- water re-cooling system

- automatic heat-maintaining system

- metal leakage and short-circuit control system

- condensers battery / power system

- temperature measurement and adjustment system

- temperature measuring device

- charging system

3.2. Casting equipment

Type: HC 250 EIMCPNEL

Manufacturer: DEMAG TECHNICA Germany

Year of manufacture: 1995

The equipment consists of the following main components:

• holding furnace with inductor

• furnace cover with a burner

• cooler

• strand temperature measuring system

• cooling water distribution

• secondary cooling with water box and roller supports

• roller supports

• withdrawing machine with control system MCP "COMPUTOCAST"

• disk saw

• roller conveyor

• outlet table

• hydraulic systems

• electrical control

4. Operating data

4.1. Melting equipment (manufacturer's data)

• total capacity ca. 10,0 t

• usable melt weight 6.0 t

• melt temperature 1200 °C

• melting rate at 1200 °C ca. 5,3 t/h

• power consumption for melting at 1200 °C ca. 280 - 300 kW

• power consumption for heat maintaining ca. 120 kW

• power consumption of auxiliary drives ca. 10 kW

• cooling water consumption (T = 25 °C, 5 - 6 bar) ca. 10,0 m3/h

4.2. Casting equipment

• usable capacity 8 t Cu

• melt weight 6 t Cu

• number of strands 1

• strand diameter max. 300 mm

• cutting length 300 - 800 mm

• casting speed (for Ø250) ca. 110 – 145 mm/min

• casting capacity (for Ø250) 3000 - 4000 kg/h

5. Technical data

5.1. Melting equipment

• furnace connected power 1850 kVA

• furnace rated power 1600 kW (2 x 800 kW)

• rated voltage 900 V

• power factor 0.95

• mains supply voltage 3-phase 10 kV, 50 Hz

• auxiliary drives supply voltage 3-phase 380 V, 50 Hz

• control voltage 220 V AC, 50 Hz

5.2. Casting equipment

• furnace connected power 380 kVA

• furnace rated power 250 kW

• mains supply voltage 3-phase 400 V=/50 Hz

• measuring device voltage 1-phase 230 V=/50 Hz

• control voltage 24 V

2010-11-06T15:34:00.004+02:00

CCV orta gerilim enerji kablosu üretim tesisi

2010-11-05T23:09:00.000+02:00

33 Kv-66 Kv orta gerilim kablosu üretim hattı veya komple tesis.
nejdet.baykal@gmail.com 0533 233 8286

2009-11-18T11:37:00.000+02:00

TLJ400 ÖNDEN ŞEMATİK GÖRÜNÜŞ

TLJ400 YANDAN ŞEMATİK GÖRÜNÜŞ

TLJ400 GENEL GÖRÜNÜŞ RESMİ

KONTİNÜ EKSTRÜZYON PRENSİBİ

KONTİNÜ EKSTRÜZTON PRENSİBİ

KONTİNÜ EKSTRÜZYON PRENSİBİ

SÜREKLİ EKSTRÜZYON PRENSİBİ
Bakır sürekli ekstrüzyon üretim hattı TLJ400 modeli sürekli ekstrüzyon makinesi (ekstruder) bir ana makine, bu transmission sistemi, mekanik parçalar, hidrolik sistemi, yağ sistemi, su sistemi ve elektrik kontrol sistemi soğutma sisteminden
oluşur.

KONTİNÜ EKSTRÜZYON PRENSİBİ
Makineye Z4 DC motor adapte edilmiştir. Motor gücü yüksek hızlı redüktörde, düşük hızlı redüktöre ve ana mile aktarılır. DC motor digital cihazlar (DC dijital çevirici ve kontrolör) tarafından kontrol, kontroller tamamen PLC (Programmable Logic Controller) ünitesi ve bilgisayar tarafından yapılır. Hidrolik sistem, yağ sistemi ve soğutma sistemi makinenin normal çalışma için gereklidir. Hidrolik sistemde 100Mpa süper-yüksek güç hidrolik cihazlar kullanılr .Yüksek basınç kalıp grubun gövdeye sıkıca kilitlenmesi için gereklidir. Yağlayıcı sistemi ve su sistemini soğutmasında plakalı sistem dış soğutma kullanılır.

Kontinü ekstrüzyon prensibi resminde , motorla tahrik edilen ekstrüzyon tekerleği,üzerindek kanal bulunur. Pabuç ve kalp odası ekstrüzyon tekerleğine kilitlendiğinde oda içindeki basınç 1000Mpa ve sıcaklık 500 derceye ulaşır böylece plastik deformasyon başlar.Kalıp odasına bağladığınız kalıbın şekli neyse o şekilde ürün çıkar.
Ürün genişlik,kalınlık ve kesit alanları makine modellerine göre değişir.
TLJ400 modelinde 170mm genişliğine ve 2000mm kalınlığa kadar ürün(yassı,yuvarlak ve özel profiler) basılabilmektedir

TLJ400 KONTİNÜ EKSTRÜZYON MAKiNESİ

Ekstrüzyon tekeri nominal çapı
400mm
Tork
170 kNm
Devir
2-12.5 RPM
Ana Motor gücü
250 kW
Besleme hammaddesi çapı
20±0.10 mm
Besleme hammaddesi
Oksijensiz dikdöküm(upcast)bakır (kangal halinde)
Bitmiş mamül kasit alanı
75-2000mm2
Ortalama üretim kapasi
1400 kg/saat
Üretim firesi
3-8%
Makine ağırlığı
22 ton
Makine boyutları (L×W×H)
5915×1560×2380 mm

Konform teknolojisi ile Al boru üretimi

2009-03-19T00:14:00.001+02:00

Konform teknolojisi ile alümimyum borular 50mm çapa kadar 9.5mm çaplı alüminyum filmaşinden üretilibiliyor.
Alüminyum filmaşin elekrolitik,1000 ve 3000 serisi olabiliyor.
Aynı makinede Al bara ve özel profillerde üretilebiliyor.
İlgilenenler lütfen detaylı bilgi için arayınız.
katalog için aşağıdaki link'i tıklayabilirsiniz.
https://docs.google.com/fileview?id=F.a85eaa12-bce0-4a37-b748-f94ffb928031

Upcast video link

2009-02-07T21:21:00.000+02:00

Bakır filmaşin tesisi videosu için lütfen aşağıdaki linki tıklayın.

http://www.youtube.com/watch?v=YATPwizvr4o&eurl=http://www.youtube.com/my_videos_edit2?ns=1&video_id=YATPwizvr4o

UPCAST FİLMAŞİN TESİSLERİ ÇOĞALIYOR

2007-12-04T22:54:00.000+02:00

Temsilcisi olduğum Çin firmasından Türkiyeye ilk satılan bakır fimaşin tesisi Samsunda Samsun Bakır Boru firmasında Şubat 2007'den beri problemsiz olarak çalışmaktadır ve
referans ilk tesis olmuştur . Fiyat, kalite ve kolay kolay işletilebilirliğini gören sektör firmalarından talepler artmaya başlayarak yeni tesisler devreye girmiş ve girmek üzere olan tesisler vardır.
Samsun bakır bakır borudan sonra Hak Elekrotelin 5000Ton/yıl kapasiteli Gebze tesisi devreye girmiştir.Yine Hak Elekrotel Mısır İskenderiyede 6000 Ton/yıllık tesisi montajı bitmiş olup 2009 baharında devreye girecektir.
2008 yılı sonbaharında Rezzak Bakırın 6000 Ton/yıl Kapasiteli tesisi devreye girmiştir.
Mart 2009 da ise Elekrosan ve Hasanküçükarslan metal tesisleri devreye alınmaya başlanacaktır
Küçük ve orta büyüklükde firmaların ihtiyaçlarına cevap veren değişik kapasitele seçenekleri olan(aylık 150 tondan 1000 ton'a tek tesisde) çok ince ölçülere çekilmeyecekse katod dışında soyma,granül,temiz elekrolitik hurda ve iyi rafine edilmiş külçe gibi hammaddelerle çalışabileceğiniz bu tesisler kilo başına maks. 0.4Kw elekrik sarfiyatı dışında çok cüzzi masraflarla çalışmaktadır. Kapasite ve bakır çubuk çapına göre çok makul seviyelerde fiyatları ile birkaç ay gibi kısa sürede tesis kendini amorti etmekde vardiyada 1 işçi(kalıp değiştirme gerektiğinde 2. kişi yardımı gerekir) ile çalışmakda ve çok kısa bir eğitimle operatör yetişmekdedir.
Bu tesislerle ilgili detaylı bilgi ve teklif almak için lütfen arayın.Arzu edenlere tesislerin çalışırken çekilmiş DVD'sinide yollayabilirim.
ayrıca aşağıdaki video linkinden tesisi çalışır izleyebilirsiniz.
http://www.youtube.com/watch?v=YATPwizvr4o&eurl=http://www.youtube.com/my_videos_edit2?ns=1&video_id=YATPwizvr4o

ekstrüzyon presi takımları

2007-10-01T09:23:00.000+03:00

Aşağıdaki linki tıklayarak temsilcisi olduğum İngiltere Maher LTD'nin ekstrüzyon takımları ile ilgili sunumuna ulaşabilirsiniz.
http://docs.google.com/Present?docid=dd8bbvhk_37d2sqt9&fs=true

Ayrıca Maher'in tüm imalatları için web sayfasını ziyaret edebilirsiniz.
www.maher.com

EKSTRÜZYON

2007-09-29T11:33:00.000+03:00

BAKIR FİLMAŞİN

2007-07-16T16:19:00.000+03:00

BAKIR FİLMAŞİN TESİSİ :
Temsilciliğini yaptığım JUNYI firması üretimi bakır filmaşin upcast tesislerinde 8mm,12.5mm,14.4mm,17mm,20mm,25mm,30mm çaplarında üretim yapıldığı gibi upcast bakır boru üretimide mümkündür.
Türkiye'ye ilk sattığım Çin üretimi 5000Ton/yıl kapasiteli 8 mm filmaşin tesisi Samsun'da Samsun Bakır Boru (Ankara Hadde Bakır) firmasında başarı ile sorunsuz olarak Çalışmakta iken 4 yıl sonra(2010 kasım) firmanın 6000Ton yıl 8-25mm üretim yapan daha yeni bir tesis alarak TLJ400 bakır bara conform makinesi ile beraber Ankara kazanda yeni kurduğu tesis nedeni ile HAK ELEKROTEL firmasına satılmıştır.
HAK ELEKROTEL firmasında da bunun dışında yaklaşık 2 yıldır çalışan 5000ton yıl kapasiteli 8mm filmaşin üreten bir tesis Gebze fabrikasında 6000ton yıllık bir tesisde Mısırdaki Turkish Metal Industries adlı firmalarında çalışmaktadır.
Türkiyede değişik kapasitelerde bu tesisden sattığım diğer firmalar şunlardır.
Akçın İzoleli tel(filmaşin tesis +Bakır yassı tel-trafo teli üreten TLJ300 conform makinesi)
Hasan Küçükarslan Metal(filmaşin tesisi+Bakır bara üretimi için TLL400 Conform makinesi)
Rezzak Bakır(filmaşin tesisi) ayrıca kendilerini aldığı bakır yassı tel TLJ300 conform Makinesi
Elektrosan (filmaşim tesis)(kendilerinin aldığu TLJ400 ve TLJ300)
Sartel Kablo (6000 ton/yıl 8mm filmaşin tesisi)
Yalçın kervancıoglu(2000Ton/yıl 8mm-25mm filmaşin ve bakır çubuk tesisi)
Gemciler Güven Metal(6000 ton yıl 8mm-25mm filmaşin tesisi,TLJ400 bakır bara tesisi,bakır bara hidrolik kalibre makinesi ve bakır bara otomatik ambalajlama makinesi)
Mineral bakır(6000 Ton/yıl 8mm filmaşin tesisi)
Ayrıca Sarkuysan firmasında kendilerinin aldığı1 adet TLJ400,3 adet TLJ300 ,Sarcam firmasında da 1 adet TLJ300 conform makinesi vardır
Şu anda 5000Tonluk tesis bütçe fiyatı FOB ÇİN 175 000$ dır
Yıllık kapasiteler Min.2000Ton/yıl-Max 10 000Ton/yıl
Detaylı bilgi ve Video için lütfen irtibat kurun.
Nejdet Baykal nejdet.baykal@gmail.com 05332338286

FAALİYETLER

2007-07-16T16:10:00.000+03:00

YURDIŞI TEMSİLCİLİKLER:
-Bakır,pirinç ve alüminyum ekstrüzyon presleri için kalıp ve takımlar. -Bakır,pirinç ve alüminyum ikinci el ekstrüzyon presleri ve komple tesisler. Bakır ve pirinç çubuk ve boru üretiminde kullanılan ikinci el dökümhaneler,çekme,doğrultma ve işleme makineleri,kombine çekme makinaları.
-Bakır filmaşin üretim tesisleri (upcast) ve diğer teknolojiler
-Alüminyum filmaşin üretim tesisi.
-Bakır ve Aluminyum tel çekme makineleri
-Bakır,alüminyum tel büküm makineleri
-Ekstruder(kablo üretimi)
-Tel çekme haddeleri ND,PCD,CVD
-Kontinü ekstrüzyon(conform press) makinaları
-Bakır ,aluminyum tel izolasyon makinaları
-Çinden makine,tesis ve mal temininde danışmanlık

YURT İÇİ FAALİYETLER:
-Bakır döner ocak
-Bakır takoz dik döküm tesisi
-Pirinç takoz yatay kontinü döküm tesisi
-Pirinç külçe döküm tesisi ve konveyörü
-Alüminyum biyet,külçe,platina(yatay kontinü) döküm tesisleri.
-Zamak döküm ocak ve külçe konveyörleri.
-Bakır,pirinç ve alüminyum ekstrüzyon presleri(MAX.1600MT)
-Dökümhane bacagazı filtre tesisleri.
-Pah kırma makinesi
-Kanallı indüksiyon ocakları.
-Potalı bakır,pirinç ve aluminyum ocakları(dogal gaz veya fuel oil)
-Sanayi tipi fırınlar(gaz,elekrik veya fuel oil)Biyet tav,emaye vbg.
İrtibat:Nejdet Baykal
nejdet.baykal@gmail.com
Cep: 05332338286
Fax:02163679861

BAKIR-PİRİNÇ-ALÜMİNYUM

2007-07-16T16:04:00.000+03:00