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OFFER
1 Subject
Induction channel melting furnaces for copper and copper alloys •
Type PIK 4000 • Quantity 3 pcs.
• The offered furnaces were fundamentally modernised in 2006 on the ground of the
furnaces "Jatam 3200", manufactured in 1972 by Polish company ZAM K_ty.
• Modernisation was performed by Polish companies: electrical equipment by Temer;
furnace bodies and steel structures by Piec-Bud.
2 Scope
2.1 Main components of each furnace:
• furnace body with refractory lining and suspended inductor • supporting structure
with mounting/tilting frame and two hydraulic cylinders • self-driven charge feeding device •
hood and waste gas extraction system • main supply electrical equipment and
supply of auxiliary and control devices • electrical cabinet and control/measurement desk
2.2 Erection and commissioning at Customer's site
At present, the furnaces are installed (not working) at Copper Alloy Casting Plant Poland.
The offer includes disassembly, as well as erection and commissioning at the
4 Technical data
• melted materials: copper and copper alloys
• usable capacity: 4000 kg
• rated melting speed
– copper (1200 °C): 1800 kg/h
- brass (1050 °C): 2400 kg/h
• energy consumption for melting
– copper (1200 °C): 260 kWh/t
– brass (1050 °C): 195 kWh/t
• furnace supply voltage: 3 x 500 V
• auxiliary circuits supply voltage: 3 x 380 V
• rated frequency: 50 Hz
• connected power: 600 kVA
• furnace effective power: 500 kVA
İKİNCİ EL TEL ÇEKME MAKİNELERİ VE TAV FIRINI
1. Wire drawing line for production wires from copper, alloys of copper drawing wet in range:
input diameter – maximum 3,8 mm, final diameter minimum 0,4 mm; processing speed v max: 30 m / sec
The machine consists of the following:
- Wet drawer UG-15
- Device for continuous glowing EG-01
- Spooling machine for coiling the finished product GS-0750
- Separator for filtering the working liquid
- Transformator
- Compressor
- Control panel 7 segments – AEG system
- Control desk
Total dimensions of the line ready for operation:
- Length:
- Width:
- Height:
Manufacturer: HENRICH GmbH – Germany
Year of construction: 1990
The estimated market value of the machine: 105 000 EURO – price negotiable
2. HENRICH line for wire drawing from copper and cooper alloys – thin draw
HENRICH WG-21 line is for wet drawing wire: input diameter (max)– 1,2 mm; the final diameter (min) – 0,1 mm; processing speed v max: 25 m / sec
The machine consists of the following:
- Wet drawing WG-21
- Device for continuous glowing EJ-01
- Spooling machine for coiling the finished product GS-0250
- Separator for filtering the working liquid
- Transformator
- Set of electric motors
- Compressor
- Uncoiling tower ALV S5
- Compensation tower
- Control panel 7 segments – AEG system
- Control desk
Total dimensions of the machine ready for operation
- Length
- Width
- Height
Manufacturer: HENRICH GmbH – Germany
Year of construction: 1990
The estimated market value of the machine: 55 500 EURO – price negotiable
3. Single drawing machine SKET 5900/600/1 with slip-ring motor 30kW/380 V with control panel Basic technical data of SKET UDZSA 5900 drawing machine:
- Number of sequences – draws: 1
- Draw power on the first sequence : 5900 kG
- Diameter of coiling drum: 600 mm
- Input wire diameter:
Steel – strength 120 MPa: 12 mm
Steel – strength 40 MPa: 18 mm
Copper: 20 mm
Aluminum: 22 mm
- Maximum drawing speed: 4 m / sec
- Engine power: 30 kW/380 V
- Mechanical gear: 4 shift
- Weight of single block: 4200 kg
- Dimensions of single block:
Length: 2050 mm
Width: 2600 mm
Height with returnable roller: 2300 mm
Water cooling of wire drawers and drums
Advantages of SKET 5900 machine:
- Processing metal with thick intersection
- Processing almost all metals and their alloys in drawing emulsion
- Good cooling of drums and wire
- High safety of machine operation
Manufacturer: VEB GRUENA WERKE – Germany (Magdeburg)
The estimated market value of the machine – 25 000 EURO – price negotiable
Photos attached
4. Drawing machine CGS B4/3004-step drawing machine with upper offtake of the wire and its storage on following drums
Machine consists of four independent segments with drums powered by two-speed motors of alternating current through belt transmission and worm gear.
Designed for drawing steel wire with carbon content from 0,06 – 0,60 % as well as for drawing copper after using relevant wire drawing die.
Technical data:
- Number of draws (drums): 4 pieces
- Working drums diameter in mm: 300
- Returning drum diameter in mm: 300
- Maximum drawing speed in m/s: 0,9
- Input wire diameter in mm: 2,0 – 4,0
- Output wire diameter in mm: 0,8 – 2,7
- Type of drawing material – steel, copper
- Cold work unit in %: 18 – 25
- Engine speed in 1/min: 970/1455
- Engine power kW: 6,5 / 10,0
- Length: 5600 mm
- Width: 1500 mm
- Height: 2200 mm
- Technical condition of the machine: very good
The estimated market value of the machine: 20500 EUR – price negotiable
5. EBNER production line for annealing the wire in protective inert atmosphere from various materials: steel, copper, alloys – hood typeDescription:
- Power supply: 380 V/ 50 HZ with power 240 KW
- Maximum operating temperature: 700 C
- Maximum weight of load for single operation: 2 tons
- Protective atmosphere from nitrogen
The machine consists of the following:
- Annealing hood: 1 piece
- Cooling cap: 2 pieces
- Protective cap: 2 pieces
- Base: 2 pieces
- Vacuum pump: 1 set
- Gantry crane: 1 set
- Control panel: 1 set (6 segments)
The total weight of the above elements in the line approx. 26 tons
Total dimensions of the line ready for operation:
- Length: 29 m
- Width: 8,2 m
- Height: 5 m in rest / 8m in the highest point of work
Manufacturer: EBNER GmbH – Austria, type 2B
Year of construction: 1977
Serial number: 2306/Pz
The estimated market value of the machine: 95 000 EURO – price negotiable
Photos attached
Please do not hesitate to contact us if You require any futher information.
8 Eylül 2011 Perşembe
BAKIR TEL ARA ÇEKME MAKİNESİ(TAVLAMALI)
HXE-17DST
INTERMEDIATE WIRE DRAWING MACHINE WITH ANNEALING
Part
A: Name, Qty., and Price
of Commodity
Name: HXE-17DSTIntermediate Wire Drawing Machine With Annealing
Qty.:
1 set
Part B: Delivery Terms
The goods shall be delivered within
60 days after the receipt of down payment.
l Destination port: Buyer Designated Port.
l Packing: Export and Sea-worthy at the Seller’s sole expense.
l The cargo, insurance and delivery of the
commodity by ocean freight to the destination port are at the Buyer’s sole
expense.
l The Buyer is responsible for the import customs
clearance and internal expense.
Part C: Commissioning and Warranty
Commissioning and Training: 7 days
of one
engineers in the workshop
of the Buyer
l The cost of the engineers of the seller for the
commissioning should be on the buyer, including the round-trip flight tickets,
insurance, food and lodging, and the salary USD50 per person per
day.
l Acceptance: During commissioning, the whole set works normally and should be
accepted by the Buyer by signing the acceptance report.
l Warranty: Warranty for parts and labor for
manufacturing defects, or damage incurred by technicians during commissioning,
for a one year period from the date of commissioning. Except damage caused by
accident or abnormal operation and consumable spare parts.
Part D: Payment Terms
a. The buyer
will receive a proforma invoice in the total amount of promptly on finalizing
of the contract. And 30% of the total amount of the contract shall be paid to
the seller as down payment by TT within 7 days;
b. On approval
of the proforma invoice by the buyer's bank, the buyer's bank will open an
irrevocable L/C in favor of the seller in the 70% total amount of contract, and
the validity of L/C shall be at least 9
months.
c. The 70% amount of the contract shall be paid to the Seller by draws
on the L/C as follows:
1) 60% of the
total amount shall be paid to the seller on sight of shipping documents;
2) 10% of the
total amount shall be paid to the seller on sight of buyer acknowledgment that
the commissioning is completed but in any event not later than 90 days after
the date of draw 1) above. The buyer shall provide the acceptance report to the seller promptly upon completion of
commissioning.
Specification for HXE-17DST
INTERMEDIATE WIRE DRAWING
MACHINE WITH ANNEALING
I.Compositions of equipments:
NAME
|
QUANTITY
|
1. Pay-off stands
|
1
nos
|
2.
Main drawing machine(HXE-17DS)
|
1
nos
|
3. TH-2000 Annealing machine
|
1
nos
|
4. Tension controller
|
1nos
|
5. Take up machine without shaft(HXE-630)
|
1
nos
|
6.
Electric cabinet
|
2
nos
|
7.
Operation panel
|
1
nos
|
8.
Wire pointer machine
|
1
nos
|
9.
Steam generator
|
1
nos
|
10.
User manual,including inverter instruction, Installation layout,etc
|
1nos
|
11.
Accessories
|
1nos
|
II.Main Technical parameters:
1. Usage: Bare copper wire drawing
2. Inlet dia.:2.6mm -3.5mm ,
3. Outlet dia.: 0.4mm -2.0mm
4. Speed: outlet dia. ф0.7mm ф0.4mm ,
1800-1400mpm
Ф1.0mm ф0.7mm , 1200-700mpm
Ф1.6mm
ф1.0mm , 700-500mpm
5. Die Nos.17pcs/max (customer self provide) Ф30mm -15mmT
or Ф25mm -10mmT, the
finished die Ф25mm -10mmT
6. Decrease section ratio of m/c:18.18%+13.58%
7. Main motor: AC 3 phase, 55KW(power
source: 380/400/415V)
8. Take up motor: AC 3phase 11kw, controlled by inverter
independently.
9. Take up capacity: 250kg
for dia.500mm iron
spool, max weight:500kg
10. Spool size:dia.500mm -630mm /max
Outer
diameter:500mm
Outer
width:324mm
Inner
diameter:271mm
Inner
width:300mm
Hole:22mm
Shaft
bore:127mm
11. Capstans:tungsten carbide coated, 4-tier unity
12. Capstan lubrication:full immersion
13. Traversing: 90w reversible motor control,transmission by timing
belts
14. Brake: pneumatic brake
15. Air pressure:4-6kg /cm2
16. Machine dimension (L*W*H):
Main machine: 2560*1300*1500mm
Take
up:1850*1650*1000mm
III. 250T-2000 Annealing part technical
parameters
A
vertical annealing machine by D.C 3 section, steam protecting Including
electric conduction system, anti-oxidant protection system, coolant system, and
electric system, etc.
Annealing size: ф0.4-1.6mm
Annealing speed:
1500mpm/max
Annealing voltage: 55v/max
Annealing current: 2000A /max
Anenaling volume:135KVA
Steam generator
power: 9kW
Steam capacity:12kg /h
Machine dimension (L*W*H):1850*1300*2400mm
(1) Power source:
Three phase voltage: ~AC
3×400 (±10%)
Single phase voltage: ~AC
220 (±10%)
Frequency: 50 Hz (±2%)
(2) Compressed air:
Working pressure:0.6~0.7MPa
Inflate value: ±0.02 MPa
Dew point: -25 ℃
Flow rate: 200L /min
(3) Water requirment:
Working pressure: 0.2-0.4 MPa
Temperature: ≤25 ℃
Hardness of water for
steam genertor: max 5 dH
Hardness of water for
annealer coolant lubricant: max 12 dH
PH:7~8
Quantity of flow: 420L /min
Note: the
water for coolant shall be demineralized water without suspended matter, impure
matter, unsolvable matter and corrosiveness matter.
IV. HXE250-17 Main
drawing machine
Features:
1. The machine
contruction is iron cast.
2. Fully immerging
horizontal slip type four capstan with multi-step replaceable tungsten carbide
rings
3. A helical gear transmission
are enforced lubricant of high effieciency with low noise
4. Capstan size: ф250mm ,
5. Ffinished capstan size: ф250mm
6. Drawing lubrication request:
Workiing pressure: 0.2~0.4 MPa
Temperature: ≤30℃
Quantity of flow: 12~18m3 /h
7. Main motor: AC 55kW, triangle belts drive.
8.
Spray lubrication for gears and bearings; There is a visible spot on the
mechanical lubrication oil box for oil inspecting.
V. Operation panel
Containing length meter, speed, voltage, ammeter, button switch, indicator
light, control switch, alarm light, etc. Operation panel and electri cabinet
buldup complete electric system.
VI. Electric system
1. Driving system for
drawing part, containing main inverter (55kw), motor, take up motor with
inverter.
2. Control system for
intermediate m/c contains inverters, logical control,operation panel and so
on.Due to adopt dual inverters control, potentiometer
presets signal of speed for inverter who controls the machine speed.
3. Annealing
cabinet contains annealing process center, rectification part (AC to DC),and
annealing transformer.
VII.Tension
Controller
Tension controller is
composed of guide rollers, rocker, signal feedback device and sensor. The
tensile balance is adjusted by air pressure. (NOTE: Customer self shall provide
air compressed m/c)
1.Type: Pneumatic balance by swing arm
2. Adjusting for precision: 1-10KG ,
tension is adjusted automatically by pressure valve
3. Air pressure: 4-6kG / cm2
4. Guide pulley:
alu.pulley with ceramic coated
5. Position detector: Precise electric
resistance 1kΩ
6. Wire broken detector: Micro switch
VIII. 630 take up
machine without shaft
1. Spool size: 500mm -630.
2. Take up motor: AC
11KW, controlled by inverter independently
3. Take up weight: 250kg for 500mm iron spool
4. Brake: pneumatic
brake
5. Transmission: triangle
belts
6. Traversing: inline
type, traverse width: 480mm /max
7. Spool load and
unload: manual
8. Protection cover: sealed cover with 1 inspection window for
spooling area
VIIII. Main
components list
No.
|
Item
|
Specs
|
Qty.
|
Origin
|
Brand
|
Note
|
1
|
Main
Inverter
|
MD
|
1
|
Shenzhen
|
INOVANCE
|
55kW
|
2
|
Take
up inverter
|
MD
|
1
|
Shenzhen
|
INOVANCE
|
11kW
|
4
|
Main
motor
|
3
phase AC
|
1
|
WN
|
55kW
|
|
5
|
Take
up motor
|
3
phase AC
|
1
|
WN
|
11kW
|
|
6
|
Proximity
switch
|
E0
|
2
|
|||
7
|
Annealing
electric cabinet
|
55V
|
1
|
Developed
by themselves
|
||
8
|
Precision
resistance
|
WDD35-4
|
1
|
|||
9
|
bearing
|
1
|
NSK
|
|||
10
|
Capstan
|
Tungten
carbide
|
1
|
Chuangkang
|
||
11
|
Low voltage equipment
|
Schneider
|
||||
12
|
Instrument;
|
Shenzhen
|
INOVANCE
|
X. Spares and accessories
1. buffering cushion
2. fuse
3. inductor
4. guide pully
5. Nickel belts
6. ground layout drawing
7. general circuit diagram
8. frequency inverter instruction
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